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How to protect the customized Ultrasonic embossing roller from China manufacturer

Time:

27 Apr,2022


Generally, the customized Ultrasonic embossing roller from China manufacturer will be sandblasted before packaging. The main purpose is to make the appearance of the roll core smooth and contradictory, and make the rubber coating closer to the roll core, so as to ensure that the cots do not degumm. Rubber roller sand blasting is an indispensable part of the heart calendering treatment. Every technician manipulates the sand blasting process of the mirror roller to create a high-quality mirror roller. Sand blasting is a difficult point of punishing chemical modeling with physical modeling.

Customized Ultrasonic embossing roller from China manufacturer technology uses compressed air as power to form high-speed spray beam, spray the sprayed materials to the surface of the workpiece to be punished at high speed, and change the mechanical properties of the workpiece surface. Due to the erosion and cutting effect of abrasive on the workpiece surface, the core of the workpiece obtains inevitable cleanliness and different roughness, improves the mechanical properties of the workpiece surface, improves the fatigue resistance of the workpiece and increases the adhesion between the workpiece and the coating. It not only delays the durability of the coating, but also frustrates the leveling and decoration of the coating, removes the impurities, noise and oxide layer on the surface, thickens the medium core, and advances the residual stress of the substrate core and the hardness of the substrate core.

It is known that the operation range of the embossing machine for the production of customized Ultrasonic embossing roller from China manufacturer is still large. Because there are no stripes in the heart, there is no need to clean the stains on the pattern lines, just ensure that the light on the surface of the mirror roller is as original as before, and face up to the anti rust work. Due to its special nature, anti rust work is very important, which can delay the service life and have a great impact on the operation.

Factors affecting the selection of customized Ultrasonic embossing roller from China manufacturer cleaning process

1. Ultrasonic frequency: the lower the ultrasonic frequency of the customized Ultrasonic embossing roller from China manufacturer, the easier it is to produce cavitation in the liquid and the stronger the infection. High frequency leads to strong directivity of ultrasonic wave, which is suitable for cleaning objects.

2. Power density: the higher the ultrasonic power density of the  customized Ultrasonic embossing roller from China manufacturer, the stronger the cavitation effect, the faster the speed, and the better the cleaning effect. However, for delicate workpieces with high inner brightness, long-term high-power density cleaning will cause cavitation and decay in the inner part of the object.

3. Customized Ultrasonic embossing roller from China manufacturer cleaning medium: ultrasonic cleaning is adopted. There are two kinds of cleaning agents: chemical solvent and water-based cleaning agent. The chemical action of cleaning medium is separated from the physical action of ultrasonic cleaning, so as to stop the complete cleaning of objects.

4. Cleaning temperature of customized Ultrasonic embossing roller from China manufacturer: Generally speaking, the effect of customized Ultrasonic embossing roller from China manufacturer is better at 30 ℃ - 40 ℃. Cleaning agent, the higher the temperature, the better, the more obvious the infection. During the actual operation of ultrasonic cleaning, the task temperature is 40 ℃ - 60 ℃.

5. Workpiece placement: if the workpiece of customized Ultrasonic embossing roller from China manufacturer swings up and down slowly in the cleaning tank, the better the cleaning effect, the more average and complete the cleaning. ultrasonic embossing roller
 

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